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Robocasting
Robocasting or Direct Ink Writing (DIW) is an additive manufacturing technique in which a filament of 'ink' is extruded from a nozzle, forming an object layer by layer. The technique was first developed in the United States in 1996 as a method to allow geometrically complex ceramic green bodies to be produced by additive manufacturing. In robocasting, a 3D CAD model is divided up into layers in a similar manner to other additive manufacturing techniques. A fluid (typically a ceramic slurry), referred to as an 'ink', is then extruded through a small nozzle as the nozzle's position is controlled, drawing out the shape of each layer of the CAD model. The ink exits the nozzle in a liquid-like state but retains its shape immediately, exploiting the rheological property of shear thinning. It is distinct from fused deposition modelling as it does not rely on the solidification or drying to retain its shape after extrusion.
==Process==
Robocasting begins with a software process which slices an STL file (stereolithography file format) into layers of similar thickness to the nozzle diameter. The part is produced by extruding a continuous filament of ink material in the shape required to fill the first layer. Next, either the stage is moved down or the nozzle is moved up and the next layer is deposited in the required pattern. This is repeated until the 3d part is complete. Numerically controlled mechanisms are typically used to move the nozzle in a calculated tool-path generated by a computer-aided manufacturing (CAM) software package. Stepper motors or servo motors are usually employed to move the nozzle with precision as fine as nanometers.
The part is typically very fragile and soft at this point. Drying, debinding and sintering usually follow to give the part the desired mechanical properties.
Depending on the ink composition, printing speed and printing environment, robocasting can typically deal with moderate overhangs and large spanning regions many times the filament diameter in length, where the structure is unsupported from below. This allows intricate periodic 3D scaffolds to be printed with ease, a capability which is not possessed by other additive manufacturing techniques. These parts have shown extensive promise in fields of photonic crystals, bone transplants, catalyst supports and filters. Furthermore supporting structures can also be printed from a "fugitive ink" which is easily removed. This allows almost any shape to be printed in any orientation.
抄文引用元・出典: フリー百科事典『 ウィキペディア（Wikipedia）』
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